Wednesday, 6 December 2017

Quail farming, an emerging poultry sub sector

Tens of small cages pill up on top of each other in the garage of an unfinished house in Balastone area a township in the North Western part of the Zambian capital Lusaka.

A step closer in the garage greets one with little chattering emerging from the boxes because they hold little birds which are a rising delicacy; Quails.
Richard Chapuswike a 38 year old accountant for a logistics company in Lusaka has ventured in quail production which is an extra income stream from his day job. Richard’s story started with admiration of his brother’s enterprise which he felt he could replicate at home because quails only need small spaces to rear. Experts say a square meter can hold as many as 50 quails.


“I visited my elder brother in Kabwe where I found he was keeping quails and I thought I could do the same since it required a small start-up capital,” he says.
With an initial 40 quails on August 11, 2016, a day he cannot forget because it was poll day for Zambia’s general elections, Richard has managed to grow his enterprise to over 2000 quails, an incubator with a 1,000 quail egg capacity, packaging equipment and a thriving quail business called Rihian Solutions all within a year.

Richard is now adding value to his quails from selling them dressed, live, and eggs through to smoked quails all in the name of diversity.

His plans are now to expand his enterprise on a small holding farm because of the fast rate at which they produce.
“When you start rearing quails you need to be ready for expansion because they increase in numbers very fast due to their short hatching period for eggs and maturity for quails,” says the soft spoken Richard.

Richard assessing quail eggs in his incubator
 
Quails unlike chickens are not broody meaning their eggs have to be incubated for about 18 days for hatching. Their growth is also fast making them ready to hatch eggs at six weeks and reach full maturity ready for slaughtering for their meat at seven weeks.
These small birds which still have wild instincts are said to be richer in proteins than chickens and are less fatty making their meat fit and healthy for diabetic patients.

Richard is trading in an industry that is still under development and not yet saturated.
The Poultry Association of Zambia (PAZ) Executive Director Dominic Chanda notes that the quail sub sector is on the rise with demand being high in chain stores especially.

Mr. Chanda however observes that quails have not yet penetrated the open market in the townships where they can be sold in live form.
“Consumption of quail meat has slowly been increasing because of the various benefits attached to it but business is anticipated to increase even further with more marketing and penetration in the townships,” he says.

The association has had challenges computing numbers of quail producers because many people are not producing at a commercial level. But other factors set to promote the commercial production of quails include the avian influenza challenges faced by South Africa which has turned its attention to Zambia’s quails.

South African President Jacob Zuma recently officiated at a Zambia - South Africa Business Forum alongside his Zambian counterpart Edgar Lungu in Lusaka where interest and commitment to import quails from Zambia arose.
Richard’s vision of extending his enterprise to a small holding may come to fruition faster than anticipated if Zambia and South Africa sign agreements. Currently his market is limited to friends, workmates, family and a few lodges because he cannot even meet the demand to supply chain stores like Pick n Pay as he still grows his business.

Incubation services
Quails not being broody in nature has given birth to another form of business; Incubation services.

Many startups in rearing quails take their eggs for incubation and hatching to people who have such facilities at a fee as low as K2.50 per egg. This business is sustained because of the high rate of laying eggs and short hatching period of about which make the little brown birds increase fast in numbers.
Quail chicks
While some people turn to South Africa and China to import incubators and brooders, Omar Hassan a Zambian youth has explored this business by manufacturing incubators and brooders under his company Eggtech Incubators.

Despite not being a trained engineer the internet has come in handy for Omar who has horned his skills and passion for machines turning his company into a household name among emerging farmers.
Eggtech produces incubators for farmers at different levels, from micro taking in about 200 eggs through to almost 10,000 eggs for large scale producers.

Starting Quail a Farming Business
Quail farming is a very profitable business, and many people are making money all over the world by raising quail birds and selling the meat and eggs.

Starting a quail farming business needs one to consider a few things. You have to decide on the size of your project i.e. the number of quail birds you want to keep per cycle; location of the business e.g. a farm or backyard and your target market. These choices will be affected by the amount of capital you have, and the size of your target market.

Land, Housing and Equipment
Housing and the size of the land will depend on the size of your quail farming project which can be done in cages or deep litre system similar to the way broilers are raised. When you are planning to construct a quail house, you have to select a site which is well-drained with plenty of natural air movement. The right housing should have proper ventilation and the right lighting which is key in stimulating quail birds to lay eggs.

Quail cages
 
If you want to produce eggs year-round, you will need to install adequate lighting in your facility.  You should have equipment including brooders (for the quail chicks), feeders, drinkers and lighting system or you can always take eggs to people offering incubation services for startups especially.

Point of lay or day old Quail Chicks
You need day old chicks to start your quail farming business or some already at point of lay. However already grown quails may take one to two weeks to resume laying eggs owing to changes in the environment so a bit of patience maybe needed.  

You should purchase your day old quail chicks from a reliable accredited hatchery or company where the parent stocks are well managed. If you are new to the quail farming business, you should enquire from other farmers to hear where they buy their chicks from. The success of your quail farming business will partly depend on the quality of day old chicks which you buy.
Quail chicks

There are different types of quail breeds. One of the popular breed is the Japanese quail, also known as Coturnix Quail, Pharoah Quail and Jumbo Coturnix Quail. The Japanese quail matures faster than other quail breeds, At maturity, it weighs between 120grams – 160grams. Other breeds include Button Quail, Bobwhite QuailGambel Quail, Mountain Quail and Chinese Quail.

Quail feed
Feeding is important so as to increase the production of meat and eggs from quails. Lack of feed or water will reduce resistance to diseases and parasites, and subsequently increase flock mortality. You have to feed the quail chicks with Starter mash. When they are mature, you can then give them finisher feed if you are keeping them for meat or layers mash if you are keeping them for eggs.

Quail eggs

There are companies which produce and sell quail feeds like the Livestock service in the Show grounds in Lusaka among other agro entities. You can also feed quail birds with the same feed used for chickens. You can also make your own home made quail feeds with guidance from experts. A half day course on home feed production is offered at the Livestock services in Zambia at a minimal fee of K50 meant for raw materials.
You also have to provide water for your quails. Quails need water for temperature regulation, waste removal, digestion of nutrients, and lubrication of joints. Water deprivation can cause weight loss, dehydration and, ultimately, death.

Management and Labour
The number of farm workers you need will depend on the size of your quail farming project. If you are running a small business, you and your family may be enough to take care of the quails. However, if you are rearing 5000 quail birds per cycle, you will need full time employees to manage the quails.  There is need for good technical knowledge of quail farming techniques for success in the business. You also need good management skills.

Capital
The amount of capital required for a quail farming business depends on the scale of the project. Capital is required to buy the quails, feed, drinkers, and feeders which do not cost much and construction of cages from planks and wire mesh.

Purchase of incubators depends on the size of the business one wants to set up. But starting small and growing the numbers by reinvesting the profits is important.

Market for Quail Eggs and Meat
The market for quail meat is high and increasing, as more people are moving towards healthier food.  Quail meat is highly nutritious, delicious, and healthier. Thus, the demand for quail meat continues to rise.

The market includes but not limited to family, friends, lodges, restaurants and chain stores.
WRITTINGS ON QUAIL FARMING
Raising quails for meat and eggs

Thursday, 3 August 2017

68 year old former miner to rake in US$1m annual turnover from Cassava processing

At 68 one would assume it is time to hang up the gloves of trying to penetrate the world of entrepreneurship and accept that it is too late for risks. This is so because at this advanced age many would await for GOD’s call and no time for taking risks because it is long gone. Atleast that’s typical in many rural areas of Zambia.

But the story is different for Noah Kaputula a diminutive talkative former miner of Senama area in Mansa District of Luapula Province.  Mr. Kaputuls who retired in 1996 has had a stint at farming, psychosocial counseling and product marketing for SFH all aimed at making ends meet. But the 2013 advertisement by the Citizens Economic Empowerment Commission (CEEC) of funding the processing of cassava in Mansa ignited his memories of using starch in the metallurgy department during his time in the Mines

Noah Kaputula
 
 “As a former miner in the metallurgy department we used to use starch during titration and I thought that I should be processing cassava into starch. My main targeted buyers were mines and during the processing of loan papers that is when I came to know that starch can be used in so many things,” he says.
Starch is produced from grain or root crops. It is mainly used as food, but is also readily converted chemically, physically, and biologically into many useful products to date, starch is used to produce such diverse products as food, paper, textiles, adhesives, beverages, confectionery, pharmaceuticals, and building materials. Cassava starch has many remarkable characteristics, including high paste viscosity, high paste clarity, and high freeze-thaw stability, which are advantageous to many industries.
Cassava tubers
 
Mr. Kaputula pitched in his idea to CEEC and his K1,250,000 loan request was approved as it met all the relevant requirements. He single handedly superintended the construction works of his processing plant at a cost of over K700,000 under his company Tatwakakulabe General Contractors and Civil Engineers with the only expert advice he got being the architectural works from the equipment suppliers from China.  
The processing plant

Equipment costing around K500,000 is stored in a makeshift extension room of his house made of red mud-blocks distorting the outlook of his blue and white modern house in this peri-urban area. Its installation is awaiting the arrival of a Chinese engineer in two weeks time who is also expected to train the workforce and maintenance team.

“We are expecting an engineer from China to come and install the equipment and we will stay with him for 30 days during which he will also train operators and others to maintain it when he leaves the country” reveals Mr. Kaputula.

equipment store in a makeshift store room
 
With Luapula province being a home of cassava, Mr. Kaputula is looking at engaging not less than 3,000 suppliers of cassava from across the province and 25 full time employees to process 8 tons of cassava per shit (8 hour period).
Already Mr. Kaputula has gone to the market working on piling 10 tons of cassava for trials when the equipment is installed. He is buying a 50kg bag of cassava for K70 if it is coming from outside Mansa and K60 for suppliers from within the district because they use their own transport.
The CEEC has been promoting the value chain cluster in various remote areas of Zambia with a focus on sectors that the targeted areas have a comparative advantage in.
 
 
“Here in Mansa we have supported over 20 projects in the cassava value chain including small scale suppliers, transporters of cassava and processors like Mr. Kaputula.  This is important because with this kind of investment we actually develop the demand chain so that the demand of the product is commercialized,” he says adding that “The significant of this particular investment is that it ties in our policy at the commission of ensuring 90 percent of the projects are in rural areas so that we bring modernization and industrialization.”
Mr. Mukumbuta projects the plant to earn Mr. Kaputula US$1m dollars annually with prospects of further growth with time.
Zambia’s Minister of Commerce, Trade and Industry Margaret Mwanakatwe who has been in the forefront of promoting the development of Small and Medium Enterprises notes that such ventures are key in opening up the potential that rural areas have in contributing to the country’s social and economic development.
Minister of Commerce Margaret Mwanakatwe
 
Mrs. Mwanakatwe took some time away from the inaugural Luapula Expo to reiterate government’s commitment in supporting SME development by commissioning the plant and calling on cassava growers in the province to take hold of the opportunity by expanding their fields.
 
“This gives an opportunity for cassava farmers to expand their fields and earn more money and it is also a chance to further improve your living standards. This plant is in response to government’s diversification agenda,” says Mrs. Mwanakatwe.
 
 
 
Cassava farmers in Luapula Province
 
Luapula Province Minister Nixon Chilangwa who was the main man behind the expo to open up invstement opportunities in the province to the globe notes that the processing plant fits into his vision of a better Luapula.
“What you’re doing here fits into the vision of a better Luapula, we are not talking about a better Luapula in 10 years time, we are saying within three years from today we need to see a change in the lives of our people,” says the Minister.
Luapula Province Minister Nixon Cilangwa
Harry Kalaba who is Bahati Member of Parliament a constituency in which the Cassava Starch Processing plant is based is happy that the empowerment funds for CEEC are being equally spread across the country.
“This goes to show that the money for CEEC is not only for those in Lusaka and other urban areas but it is money spread across the country for citizens who want to be part of Zambia’s growth triangle,” says Mr. Kalaba.
The market for cassava in Luapula keeps expanding as some many firms such as Agro Africa and multimillion dollar projects by Sunbird Bio-Energy and Mahtani Group of Companies look at injecting US$20million dollars in a Cassava processing plant in Chembe district.
For Mr. Kaputula his vision is big as he aims at penetrating the international market and he has since convinced his son to quit working in the mines and join him in building a multimillion dollar family business which will outlive him.

Wednesday, 12 July 2017

Maria the Zambian “Tomato Queen” dates Start Up Grind Lusaka

They stand around the dining area at Lusaka’s Casa Portico in the affluent suburbs of Long Acres a few kilometers from State House discussing agriculture being the one topic that has drawn everyone here.

Despite the weather not being the friendliest this evening, most people’s attention on the fortunes that today’s Start Up Grind Lusaka guest seems to be raking in from her agro venture in tomato farming seems to be the heater providing them with the much needed warmth.

And as soon as Maria Zileni Zaloumis the 32 year old "tomato queen" emerges, everyone’s attention draws toward her as they spot smiles of admiration for her courage to abandon nursing a field she is trained in and take up agriculture a field she was totally blank in hitherto.

The old and young have all gathered to get some inspiration after hearing about Maria’s daily tomatoe sales which range between K25, 000 and K40, 000 when the price is good making monthly sales equivalent to some people’s retirement packages after serving in employment for years. However it comes at a cost owing to high chemical prices, time, dedication and passion.


 
 
Maria right being interviewed by Shupe.
 

As soon as she settles with her interviewer ShupeMwanza who is Start Up Grind Zambia Chapter Co-Chairperson, the audience is all eyes and ears on Maria as she delves into how she started from half a hectare of tomatoes in August 2016 started by her mum to the current 13 hectares.  

She reveals that the market for tomato in Zambia is huge adding that bigger farmers whom she looks up to are also in the league.

 
Part of Maria's tomato field
 
“I sale most of my tomatoes at Soweto market and we also extend to Southern and Western Provinces with the latter being a link into the Angolan Markert,” notes Maria.

Fast forward asked about where she sees herself in five years time, with a smile on her face while cleaning her right eye with tissue after suffering a chemical spill earlier in the morning on her farm, Maria shoots straight into wanting to make an impact in the country and inspire many others.
"In five years, I want to make such a bg impact in Zambia espcially among young people like me. I want to add value to my tomato business maybe have an outgrower scheme,“ says the bubbly farmer.

Maria told the gathering that she also has cows with which she has developed a close bond and does not even think of ever killing or selling them.
"I love my mum's cows and they all have names to which they respond,“ she notes.

 Maria employs 23 full time farmers but the number of employees at times skyrockets to 45 depending on the amount of work which requires the engagement of part timers.
 
A member of the audience asking Maria a question

She views farming as a sector that will create a lot of employment in the next few years because of the rise in demand of food locally and the region owing to population expansion. Maria encourages young people to consider venturing into the sector and create their own jobs instead of lamenting to government for jobs.

With enough publicity recieved over the months after first making an appearance on ZNBC TV in a documentary with Effie Mphande, Maria has seen plenty of glory and success following her with the Minister of Agriculture Dora Siliya having toured her farm for a recording with CNN on Maize production recently. The 32 year old was also interviewed by the international news outlet on maize production which she grows for her cattle to cut down on feed costs.

 
Part of audience listening to Maria's agric story
 
Recently Maria took up a new challenge of  Chairperson of Fruits and Vegetables under the Zambia National Farmers Union. She attributes all the glory and success which have made her the youngest commercial tomato farmer in the country in less than a year of venturing into the sector accidentally to passion, hardwork and faith in GOD.
She now plans of extending her tentacles into livestock production like dairy cows on a large scale but first she wants to stabilize in tomatoe production.

With a lot of publicity recieved Maria has caught more than the attention of international media outlets but also international agencies like USAID who have given her a grant in form of a Green House for her seddlings.

 
Maria in front of her new green house
 

Start Up Grind Lusaka is part of Start Up Grind Global a Silicon Valley-based organization that educates and mentors entrepreneurs through monthly business events and speaking series. It is the largest independent startup community, actively educating, inspiring, and connecting 1,000,000 entrepreneurs in over 200 cities. For Zambia the platform is held every last Thursday of the month.

https://www.startupgrind.com/lusaka/

Sunday, 21 May 2017

Home feed mix key in cutting down costs for livestock production

The Lecture theatre is fully parked at the Livestock ServicesCo-operative Society in the Lusaka Agriculture and Commercial Show grounds, as a youthful Mulele Nakweti an animal nutritionist runs through the theoretical part of home feed mixing.

Participants, some retirees old enough to be his father have their eyes and ears locked on the 26 year old graduate from the University of Zambia because the direction of their next phase in life, livestock farming entirely relies on him amidst the high cost of feed.

Mulele during a lecture
This is but one of the many seminars mostly free offered at the Society’s Technical Centre designed to help farmers reduce their operation costs while increasing their profits.
Today’s (Saturday May, 20, 2017) focus is general livestock feed production a run through the major requirements of feed.
Mulele tells me in an interview after the seminar that the emphasis is thorough mixing of feed which is one thing that farmers fail to archive. He says the core of the seminar is how one can achieve feed production using available simple tools and raw materials to improve their animals’ nutrition while cutting down on costs.
“Mainly we look at the costs, it is much cheaper to make your own feed than buying. We’re talking about 30percent savings which is a lot of money over a long period of time,” says the soft spoken Mulele.
 
Rise in interests for feed production
Mulele says the over two years that the seminars have been running have seen a rise in interest on feed production as many people venture into the fast money poultry production but turn to producing their own feed in a bid to improve their profits while keeping costs low.
He says the centre offers feed production seminars for all types of livestock from poultry, goats, sheep, and cattle both for calf and dairy production.
“We’ve introduced a third new course on beef production and everyone interested should come and attend,” notes the soft spoken Mulele.
On fears by some people that the seminars cost a lot, Mulele quickly chips in emphasizing that all seminars offered at the Centre are free except for home feed mixing and meat processing which takes place at Day Break Farm owing to purchases of raw materials used for practical lessons.
 
Practical lessons
After nearly three hours of intense theory, Mulele moves his students to the lab where Philip Phiri the elderly technician in charge of the lab awaits to run through the hands on job of feed mixing. On his table are key ingredients such as fish feed, soya meal and maize meal (number three meal) alongside a digital scale and measuring bucket.
Mr. Phiri reiterates Mulele’s sentiments that home feed mixing is cheap as all raw materials required like soya beans, sunflower and maize are now available locally following an increase in the number of farmers growing them.
“I was computing per 50kg bag formulae for broiler grower and found that farmers would spend K152.15 on ingredients while buying already made feed for the same would cost them K228.98 meaning that they could be saving around K76.83,” notes Mr. Phiri.
Mr. Philip Phiri during a session with participants
 
The seminar on feed mixing provides a general guidance on use of available ingredients which should contain the exact nutritional elements and requirements but farmers can be able to produce feed for whatever livestock they are involved in rearing.
“When feed is mixed it has to meet all the necessary nutritional requirements meaning we need to have carbohydrates which become energy, we need proteins which we get from amino acids for the birds to grow and we need minerals like dicalcium phosphate for strengthening of the bones so that they are strong enough to walk around and get food and water,” he notes.
Some of the participants following the practicals
 
Mr. Phiri delves into a secret behind feed production to keep costs low such as grinding bubble fish or Kapenta which is small type of fish in Zambia in place of fish meal which may turn out to be costly. The number three maize meal can actually be found with millers in the townships while dicalcium phosphate is a by-product of cement just as soya cake is a by-product of soya beans after extraction of cooking oil. Soya cake is readily available as many people have set up cooking oil extracting machines in many townships.
The lime added is among the cheapest ingredients costing a paltry K10 per 50kg bag.
 
Motivation for participants
“I’ve been inspired to attend this course because I’ve just retired from employment and I want to migrate to the village. I’m setting base in my village in Chadiza for my next phase of life to take up farming of all types. This seminar will help me a lot especially that I noticed there was a lot of bias toward poultry production although these are general principles of feed production.” Raphael Phiri - Retiree
“I thought of doing something different, venturing into something new that’s why I came to attend this seminar so that I can learn how to mix feed on my own. I have learnt that there are so many advantages of home feed mixing because you save a lot in terms of profits. I’m now just trying to mobilize finances then will venture into poultry farming.”  Getrude Mwanza--Fridge Repairer
Upcoming seminars
Upcoming seminars for this quarter are as tabulated below:
MAY
DATE
COURSE
TIME
Wednesday 24th May, 2017
Sheep and Goat Production (Mr. Daka) -Free
08:00 to 12:00
Saturday 27th May, 2017
Pig Production (Dr. Chijikwa)- Free
08:00 to 12:00
Saturday 27th May, 2017
Meat Processing (Mr. Nchito 0977 782636) K75
Venue: Day Break Farm, Kafue Road
08:00 to 16:00
Wednesday 31st, May, 2017
Principles of Home Feed mixing (Mr. Phiri/Mulele)K50
Venue: Livestock Services Lecture room
08:00 to 12:00
 
JUNE
DATE
COURSE
TIME
Saturday 3rd June, 2017
Dairy reproduction and management, (Dr. Mutemwa) free
08:00 to 12:00
Wednesday 7th June, 2017
Fish Farming-Aquaculture (Frank Mukuka), free
08:00 to 12:00
Saturday 10th June, 2017
Crop Production (Omega), free
08:00 to 12:00
Tuesday 13th June, 2017
Beef Production, free
08:00 to 12:00
Wednesday 14th June, 2017
Pig Production, (Dr. Chijikwa), free
08:00 to 12:00
Saturday 17th June, 2017
Sheep and Goat Production (Mr. Daka) -Free
08:00 to 12:00
Wednesday 21st June, 2017
Egg Production (Dr. Zyambo), free
08:00 to 12:00
Saturday 24th June, 2017
Quail Production, (Mulele), Free
08:00 to 12:00
Saturday 24th June, 2017
Meat Processing (Mr. Nchito 0977 782636) K75
Venue: Day Break Farm, Kafue Road
08:00 to 16:00
 


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